SEWAGE PUMP TROUBLESHOOTING
 

Sewage Pump Troubleshooting

 

Sewage Pump Troubleshooting

 

Please use caution when checking anything electrical.  Pumps use 115 volts AC which can injure or kill.
Always umplug the pump from power before servicing or inspecting it.

Symptom
Possible Cause
Corrective Actions To Check/Try
Pump won't start or run
Float switch is not being raised high enough

Check to see if float ball is stuck on something.  if so, remove obstacle.  If need be, reposition pump or remount switch in new position so it canot get stuck

Fluid level might not be high enough to engage switch.  Raise float manually or add water until float is at activation height to test switch. 

Pump is  not receiving enough electricity

Check outlet to ensure it has power.  If not, replace fuse or reset breaker in home's fuse/breaker box.

Plug pump directly into an outlet without using an extension cord.

If extension cord MUST be used, ensure tat it is of a heavy enough gauge wire to support the length of cord and horsepower of pump you're using.

Check that wire providing power to the outlet where pump is plugged in is adequate.

Pump should be plugged into an outlet that is fed by its own circuit breaker (or fuse). If circuit breaker feeds power to other outlets or appliances, have outlet installed that is fed by its own breaker.

Impeller is jammed with debris

Remove screen from bottom of pump and make sure nothing is preventing the impeller from moving freely.  Remove any obstrucions.

Float switch is defective

Bypass float switch.  Unplug pump's cord from the piggyback plug of float switch. Plug pump's plug directly into outlet to test. If pump runs, float switch is bad. Replace float switch.  (Do not leave pump plugged in too long or it will burn out)

Pump is bad

If all items above check out OK, then pump is dead and needs to be replaced.

Motor hums but little or no fluid is ejected from pit

Motor is just humming -- not running

Follow diagnostics above for "Pump won't start or run"

Pump is air-locked

Drill 1/16" to 1/8" anti-airlock hole in pipe just above pump's discharge and just below check valve.

Check valve is stuck closed or installed incorrectly

Check valve usually has an arrow on it indicating water flow. Ensure it is pointing up toward discharge, not at pump.

Inspect to see if check valve is stuck closed. We recommend check valves be installed horizontally in sewage applications so solids cannot settle onto the flapper valve and hold it shut.

Impeller is damaged

Inspect impeller for worn or missing blades. Replace impeller if needed.

Discharge pipe is partially or fully blocked

Check for blockages at discharge of pipe. If in cold area, see if pipe is frozen closed.

Discharge pipe has too many 90 degree elbows. 90's provide a lot of restriction. Using more than 3 or 4 can provide so much restruction that flow is reduced considerably.  Consider using 45's instead of 90's.

Impeller is jammed

Inspect impeller area of pump for debris that has the impeller stuck.  Remove as needed.

Suction intake screen is partly or fully blocked

Inspect suction screen at bottom for debris blocking it.  Remove debris.

Volute (bottom of pump) is cracked allowing water to leak out

Inspect bottom section of pump for cracks or holes that would allow water ot escape

Discharge pipe is leaking

Inspect discharge pipe and joints for any place where water can leave the pipe and go back into the sump pit.

Pump runs for a short time and ejects some fluid but shuts off before pit is empty.  (Bear in mind a few inches will remain at bottom of pit.  This is normal)

Pump is overheated and shut off by thermal overload

Be sure plump is plugged directly into outlet.  It is recommended that the outlet be fed by its own circuit breaker (or fuse).  If the breaker (or fuse) sends power to other things, the pump can be shorted of voltage when it starts.

Make sure proper pump has been chosen for your application.  A sewage or effluent pump is made to empty a sump, sewage or effluient pit.  Using this pump where it can run for extended periods (waterfalls, pond circulation, etc.) can cause overheating.

Float switch is out of adjustment

Check if pump shuts off before float ball is all the way down.  If it's shutting down too early, adjust float switch per instructions in owners' manual.

Float switch is bad

If adjustment above did not resolve problem, or no adjustment is possible, replace float switch.

Pump runs continuously

Pump cord and float switch cord are plugged in separately.

Plug pump cord into piggyback connector on back/side of float switch plug.  Put the combination into a single receptacle of an outlet.

Float switch is stuck

Inspect pit for anything that can cause the float ball to get stuck and not settle to its 'off' position.  Remove obstacle or relocate pump or switch to avoid the obstacle.

Float switch is out of adjustment

For tethered stle float ensure there is mimum of 3" of cord between float ball and cord mounting bracket.  Make sure cord is not so long that float can settle on floor of pit and not hang straight down.

Fluid is not being discharged from pit

See item above labelled "Motor hums but little or no fluid is ejected from pit"

Pump starts and stops too often

Sewage pit or basin is very small

A very small pit or basin will simply not hold as much water.  Enlarging the pit or basin (if possible) would be wise

Float switch is out of adjustment

For tethered stle float ensure there is mimum of 3" of cord between float ball and cord mounting bracket.

Fluid is coming back into pit from discharge pipe

After pump has run, inspect to see if fluid is coming back into pit through the pump.  If so, check valve has failed.  Replace check valve.

Pump is noisy

Discharge pipe is rattling or banging against wall and/or floor joists

Put insulating foam between pipe and wall and/or joists. 

Can also try hanging the pipe with an exhaust hanger from an auto parts store.

Install a section of flexible rubber hose (like radiator hose) between the pump discharge and the discharge pipe to provide vibration insulation

Check valve slams shut causing a bang just after pump shuts off

Install a section of flexible rubber hose (like radiator hose) between the pump discharge and the discharge pipe to provide noise insulation

You may be using a pump that is higher in horsepower than you need.  It is causing the water to move too fast in the pipe.  After the pump shuts off the fluid column keeps moving upward for a moment, then slams down.

Pump is sucking air at end of its cycle

Adjust float switch per the owners' manual so it shuts off before it starts sucking air

Pump itself is vibrating

Inspect impeller for broken or missing blades, or debris stuck to blade.  Clean / replace impeller or pump to rectify but also inspect sump pit to eliminate debris that could damage new item.

Fuse or circuit breaker feeding the outlet where pump is plugged in trips or blows when pump activates

Water got into cord and/or float switch connector (especially possible if your breaker is a GFCI type breaker)

Separate pump plug from switch plug use hair dryer to dry them out.

Remove cord connector from top of pump and dry out with cloth or hair dryer.

Impeller is stuck or jammed with debris

Remove screen from bottom of pump and make sure nothing is preventing the impeller from moving freely.  Remove any obstructions.

Using an extension cord or wiring to outlet is too light.

Check to make sure the wire supplying power to the pump is appropriate for the horsepower and amp draw of the pump that's in place. 

Shared circuit breaker (or fuse)

We recommend that the pump be plugged directly into an outlet and that the outlet is the only thing being powered by the circuit breaker that feeds it.  If the breaker is powering other items, the additional draw of the pump starting can pop the breaker (or blow the fuse)

Float switch is bad

Plug pump directly into outlet (without plugging into float's piggyback plug) to see if pump runs without popping breaker or fuse.  If it does, but it pops fuse/breaker when plugged in through float switch, the float switch is bad.  Replace float switch.

Pump motor has a shorted winding

If all the items above check out OK, then the motor may be bad and it will be necessary to replace the pump